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Broken Bolt Removal. Stainless Bolt In Aluminium Clip-On Clamp


GSXR814

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I knew it was tight so i was gentle with it.

My log burner was already nice and hot so i put the clip-on on the top to heat it up a bit.

It was still tight but little by little it was turning, it had gone a good turn and a half when PING the head broke off!!!

So i now have about 15 turns of thread stuck it my lovely Harris clip-on clamp that needs to come out.

Is an Easyout my only answer or is there another way?

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Easyout !

I can see tears before bedtime. :(

Try drilling it out in stages a size at a time and finish with a lefthanded drill bit (6mm possibly 7mm if m8 bolt.

Hopefully the bit catches in the broken thread and unwinds.

Make absolutely sure the initial drilling is as central as possible.

S/S does have a tendency to gall threads/corrode in alloy.

Proper penetrating oil may seep into the work.

Use a graphite lube on re-assy.

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I use easy out quite regularly and rate them, worth a go as paying someone else to fix it might be as expensive as buying a new one! or just be really careful drilling and tapping it!

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